CenterLine Resistance Welding Systems

Two FlexGun™ Families Covering ALL Applications

FlexGun™ 3

• Satisfies the broadest and most common range of spotwelding applications (Steel and Aluminium)
  • Min. mass = 100kg
  • Max. mass = 160kg

FlexGun™ Ultra

• For close to all Steel applications and Aluminium applications 1 – 1.5 mm
  • Capable for High-dynamic applications
  • Reach 30 – 35 welds per minute
  • Min. mass = 55kg
  • Max. mass = 69 kg

• Custom designs are possible to address unique application parameters

Automation Products – PedTec™ Stands

Turnkey Solution for Spotwelding Application

• Pre-engineered robust weld gun mounting pedestals
• Designed to reduce lead times and accommodate CenterLine’s family of welding gun styles and tip dressers, cap changers, fastener sensors (VeriFast™ units) and feeders
• Modular and economical
• Easily transportable with fork lift holes
• Customizable to customer specs
  • Dress pack
  • Weld control
  • Robot

Product Categories

• FlexFast™ welders: configurable machines to easily exchange application
• FlexFast™ Window Welder: Rising Throughput
• SoftMount™ Gun: Robust High-Speed Application

Typical Applications / Solution for which Customer Pain Points

• Automation
• Quality monitoring
• Energy consumption
• Cycle time

Application limits

• Centered on solutions

• A full range of FlexFast™ modular welders: Standard, Lite and Heavy Duty
• Ideal for either manual or robotic load applications
• Quick change tooling plates, tool-less electrode holders and a host of other features for rapid part changeovers and maintenance work
• Extensive range of weld force capabilities – the right model for the right job
• Can accommodate multiple part and fastener styles in one machine (i.e., RH, LH, Nut, Stud, etc.)
• Update or replace tooling for new projects; easily reconfigurable
• Wide range of options (i.e., nut feeders, fastener detection, adjustable weld spacing)

Product Categories

• VeriFast™ IA: Integrated solution
• VeriFast™ Microview: Stand-Alone solution

Typical Applications / Solution for which Customer Pain Points

• Avoiding mistakes during production
• Enlarge quality → Industry 4.0

Application limits

• Special geometry and tolerances can influence the measuring process
• We can use up to 95% our standard electrodes
• Customizable for individual requests

Competitive Comparison

• Performance: 0.03 mm overall accuracy

• Converts 1 or 2 analog devices (0 to 10 V) to digital PLC inputs
• Available with any combination IA or LVDT and LPT or generic analog inputs. 4.3” Resistive Touch HMI
• Uses standard tool cords (4, 5 or 8 pin, depending on version)
• Onboard storage for Weld Position and Set Down data for over 500,000 welds, per channel, downloadable to USB flash drive.

Integration Products

• Light and versatile weld guns
  FlexGun™

Turnkey solutions

• Configurable welders
  Projection Welding Units FlexFast™
• Window welder
• Robust highspeed applications
  SoftMount™ Gun
• PedTec™ stands
• High speed cells
  • Projection Welding
  • Spot Welding